Aerospace PVD Coatings
Wallwork Cambridge’s high performance physical vapour deposition (PVD) coatings have been optimised to overcome problems such tip-erosion caused by dust, debris and oil droplet formation, and can be used enhance the performance of component parts to promote weight saving via alternative material selection or promote lower coefficients of friction, both of which aid in specific fuel consumption (SFC) reduction programmes.
Backed by a well-equipped on-site laboratory with access to SEM-EDX, XRF, optical surface profilometry, scratch testing, nanohardness, UKAS tensile and impact testing, Wallwork Cambridge are able to offer comprehensive support to develop coatings to suit any application.
Wallwork Cambridge also meet the requirements of BPSS and ITAR, including holding Cyber Essentials, to support critical defence applications. To access our AS9100 and UKAS certificates, and our NADCAP Coatings accreditation click here.
Nitron™ Flight
Overview
Nitron™ Flight coatings are a family of high-performance physical vapour deposition (PVD) coatings have been optimised to overcome problems on mission-critical parts such as:
- Reduce life cost ownership
- Increase aircraft and mission availability
- Reduced Specific Fuel Consumption when applied to turbine blades
- Reduction in CO2 emissions
- Increased in-service temperatures
- Longer on-wing service life
- Weight saving combinations of material, i.e. titanium to replace steel
- Enhanced erosion protection and reduced blade/vane cleaning cycles
These exceptional surface treatments can be applied as either single- or multilayer coatings, and do not require any post-coating polishing or treatment to meet stringent surface finish requirements.
Backed by a well-equipped on-site laboratory with access to SEM-EDX, XRF, optical surface profilometry, scratch testing, nanohardness, UKAS tensile and impact testing, Wallwork Cambridge are able to offer comprehensive support to develop coatings to suit any application.
Results
Based on testing, it was identified:
- Based on testing, it was identified:
- Nitron™ Flight, Grade A gives between 2.7 – 8.7 times more erosion protection over the life of the test compared to uncoated Inconel.
- Nitron™ Flight, Grade B gives between 1.4 – 2.7 times more erosion protection over the life of the test compared to uncoated Inconel.
- Nitron™ Flight, Grade CA gives between 14 – 33 times more erosion protection over the life of the test compared to uncoated Inconel.
Applications
- Moulding
- Anti-Stick
- Punching
- Forming
- Abrasion Resistance
Capabilities
24/5 processing with rapid turnaround options subject to machine availability – speak to us to find out more.
Datasheet